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The Rise of Custom-Build Logistics Distribution Centers

The Rise of Custom-Build Logistics Distribution Centers
By Kim Verdonck
October 11, 2024

Logistics operators have specific requirements for their logistics warehouses that significantly influence their operational efficiency and overall success. Custom-built warehouses allow developers to tailor the design and functionality to meet these unique needs, optimizing space utilization and workflow.

In the contemporary era of e-commerce and global trade, modern logistics warehouses play a critical role in supply chain systems. Today, they are far more than simple storage facilities. With constant advancements in technology, there's a noticeable shift towards custom-built warehouses. This trend is driven by automation, increased warehouse height, energy efficiency and well-planned docking stations and floors.

Layout & configuration

A key consideration for each new build warehouse is the layout, which should facilitate smooth movement of goods and minimize bottlenecks, ensuring that loading and unloading areas are strategically placed for easy access.

Custom-built warehouses often incorporate well-planned docking stations and surveyor belts, to streamline operations. These are designed to streamline the flow of goods, reduce loading times, and increase the efficiency of transportation vehicles. Dock levellers, shelters, and other advanced equipment further enhance the functionality of these stations.

In the special case of cross-dock warehouses, products arrive at the warehouse and are immediately sorted and dispatched to their next destination. This approach is particularly beneficial for perishable goods and fast-moving consumer products, where speed is essential. But the interior configuration of a cross-dock warehouse can be very different from one logistics operator to another.

Custom-built warehouses allow developers to tailor the design and functionality to meet these unique needs, optimizing space utilization and workflow

Automation

Automation has revolutionized the logistics industry. Custom-built warehouses now integrate advanced systems like robotic picking, automated storage and retrieval systems (AS/RS), and conveyor belts. These technologies boost productivity, reduce labor costs, and minimize human error. Moreover, automated warehouses can operate 24/7, enhancing operational efficiency and order fulfillment speed.

After laying the foundation, the structural framework is erected, followed by the installation of racking systems tailored to the specific needs of the operation. Automated systems, such as conveyor belts and robotic picking solutions, are integrated during this phase to ensure seamless functionality. In the case of fully automated warehouses, walls and other interior finishes are typically constructed towards the end of the process, as they can be influenced by the layout of the racking and automation systems.

More Space, More Storage

Custom-built warehouses are now designed with increased height, optimizing vertical space for storage. This design evolution accommodates more goods without expanding the warehouse's footprint. Higher warehouses also provide flexibility for installing advanced automated systems and equipment.

However, the approval process for taller warehouses is often fraught with challenges. Urban planning regulations typically impose strict height restrictions to preserve community aesthetics, ensure safety, and manage environmental impacts.

A Step Towards Sustainability

In an era where sustainability is paramount, custom-built warehouses are designed with energy efficiency in mind. This includes the use of solar panels, LED lighting, and thermal insulation. These features not only reduce carbon footprint but also result in significant cost savings in the long run.

Floors

The importance of warehouse flooring is often underestimated. However, in custom-built warehouses, floors are designed to withstand heavy loads, constant traffic, and automated machinery. They are also built to reduce dust, helping to maintain a clean environment for goods, especially in food and pharmaceutical sectors. In conclusion, custom-built warehouses are the future of the logistics industry. Their design focused on automation, increased height, energy efficiency, efficient docking stations, and durable floors, all contribute to operational efficiency, cost savings, and sustainability.

Kim Verdonck
written by

Kim Verdonck

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